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炼钢厂拉矫机减速箱润滑密封改良

2024-02-26

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某炼钢厂拉矫机减速箱出现了油品泄漏和蜗轮磨损等一些润滑相关问题,经过优润(u.lube)团队现场调研、分析讨论后,为减速箱油品泄漏和蜗轮磨损等问题进行润滑改良,以改善问题,保障企业生产线正常运转。

蜗轮蜗杆减速箱的润滑调研情况

1. 减速箱正常工作时油温为40-50℃,发生异常情况时可达60℃;

2. 蜗轮转速低于100rpm,速度较低;

3. 有循环水辅助冷却,冷却水在水管出现裂纹和孔洞时会进入减速箱;

4. 目前使用油品是某牌320#蜗轮蜗杆油,在蜗轮输出端大量泄漏,每月需补充1800-2000KG的蜗轮蜗杆齿轮油;

5. 减速箱寿命约1年,出现异常时寿命只有15天左右。

针对目前情况,则建议使用了优润流体脂。流体脂的特点是含有一定的稠化剂,稠化剂呈网状纤维结构,能将齿轮油保持在其中,不容易从缝隙处泄漏,这样可将目前的油品泄漏问题基本解决。另外,在蜗轮输出易引起泄漏的位置,针对骨架油封可辅助用优润密封脂进行密封,密封脂不会被齿轮油溶解,基础油粘度很高,粘附力很强,稠度也比较高,不容易因温度升高而变软。

(文章来源:优润特种润滑剂)

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