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抱索器预加压力故障

2024-04-10

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作者:袁萍

事件描述

该索道高差 384 米,线路全长 1098 米,34 个吊厢,8 人单线循环式脱挂抱索器索道,载客量 2000 人/小时,运行速度 6 米/秒,2008 年 5 月正式对外运营,是景区内主要的交通工具。

索道早检完,试运行期间,在吊厢进入 G2 站到达侧抱索力检测装置区域时,抱索器预加压力会缓慢降低,无吊厢经过时预加压力保持相对平稳,运行一段时间后,预加压力值低于设定值 200daN 后,出现故障,故障代码:1658-到达侧预加压力低。

处理过程

1.抱索力预加压力测试值 1 号和 2 号是同时下降,基本可以排除,1 号和 2 号抱索器预加压力检测 PLC 模块、放大电路板,以及连接导线发生故障,因为两路信号同时发生相同的故障,可能性很小,所以从其它方面入手检查。

2.可能是压力传感器本身损坏或者受力螺杆松动引起故障发生。

3.检查抱索力检测装置压力传感器安装的位置,结果发现测试受力底板与受力螺杆接触面出现了凹坑面,并有轻微腐蚀现象,当吊厢经过时,因受力螺杆受力点有凹坑,受力位置向下发生移位,压力传感器检测到的压力发生变化,至传输到放大电路板的电压信号减小,导致预加压力低故障发生。

4.拆下抱索力检测装置压力传感器,对凹坑面的腐蚀点进行打磨,使其平整,清洁表面并喷涂防锈油漆。

5.安装好压力传感器,并重新按照预加压力调整步骤对压力传感器的位置进行校正。

6.调整完成后,启动索道试运行,故障消除,继续观察预加压力变化情况,后续无故障发生。

分析

设备安装位置处于近海,环境十分潮湿,空气中并带有盐分,长期处于这种恶劣的环境中,导致压力传感器测试点腐蚀,受力螺杆位置发生偏移,导致回馈信号发生变化,因为压力传感器的电压信号是毫伏级别,经过放大电路板放大,再到 PLC 模块,所以,压力传感器电压微小的变化,就会引起触摸屏上压力值较大的变化,从而导致了此故障的发生。

结论

经观察设备运行两周,无此故障发生,判定,此故障为抱索力检测装置压力传感器的受力螺杆,位置发生向下偏移导致故障发生。

来源:索道运维俱乐部

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