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转子组件的维护及检修

2024-07-16

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下面对工业汽轮机的转子组件检修内容进行详细说明,供参考学习。

(1)转子组件的吊装

①起吊转子必须使用专用吊具和索具。吊、索具至少须经200%吊装荷载试验合格。

②起吊转子的绑扎位置应避开轴颈、联轴器安装部位等,索具不得压迫围带和叶片,转子要吊平。

③起吊和就位转子时,不许在止推轴承中安装止推瓦块。

④起吊时转子应位于在汽缸中窜量的中间位置,起吊和就位时天车位置应调正,动作应缓慢平稳。转子吊出和放入缸体时应有专人监视,避免转子同缸体内零部件碰撞。

⑤缸体扣盖后,不允许再用天车拉抬转子。

⑥转子支架应牢固,支承部位应垫有软金属垫或胶皮。

⑦运送转子应用专用的运输支架或转子包装箱运输。

(2)转子组件的外观和几何尺寸检查

①清洗转子,检查主轴、叶轮、气封片、止推盘、半联轴器等有无锈蚀、冲刷、裂纹等缺陷。各平衡配重块、配重螺钉无冲刷、固定良好;各级动叶片叶根固定良好,无松动现象。

②检查转子通流部分有无结垢,对产生的垢物作定性、定量分析,并做好记录。可采用细砂布将垢轻轻擦除。

③检查转子叶片、围带、铆钉、拉筋等部件,要求无机械损伤、歪斜、裂纹、松焊等缺陷。详细记录叶片进汽边冲蚀的程度和部位,比较历次检修叶片冲蚀情况及发展趋势,当冲蚀程度比较严重时,应采取处理措施或更换叶片。

④检查转子汽封、围带、无围带叶片顶部和轮盘端面等部位,应无磨损过热痕迹,若有应查明原因进行处理。

⑤检查修理转子轴颈和转子端部装联轴器轴锥段,必须无麻点、压痕、沟槽等缺陷,表面粗糙度应达Ra0.40μm。若表面拉毛轻微时,可采用金相砂纸拉研予以消除,其他损伤应根据实际情况制订方案,选择适当方法处理。

⑥测量并记录转子轴颈尺寸和轴颈部位圆度、圆柱度,要求轴颈尺寸无明显减小,轴颈部位圆度、圆柱度误差小于0.01mm。

⑦转子上止推盘光滑、无麻点、伤痕、沟槽等缺陷,其表面粗糙度应达Ra0.80μm;整周厚度误差小于0.01mm。

⑧转子上车床进行有关部位径向跳动和端面跳动值测量,表针应与测量面垂直,测量数据应符合表1的要求。

表1  转子各部位跳动允许值        单位:mm

⑨检查并记录同一级叶片的轴向倾斜,当轴向倾斜变化较大时,应更换转子。

⑩转子在下半缸内就位后,装上主止推瓦块,将转子推向主止推侧,测量转子动叶片与静叶片的轴向间隙,所测数值应符合要求。如实测数值与要求值不符,可通过调整止推轴承的调整垫片厚度进行调整。

来源:控能动力科技

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