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离心式压缩机止推轴承的检修

2024-10-08

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作者:段孝忠

检修止推轴承的主要技术要求如下:

1、止推间隙

止推轴承的止推间隙符合设计要求。

2、止推瓦块

(1)止推瓦块的巴氏合金层应无脱胎、磨损、裂纹、烧灼、碾压、拉毛、冲蚀和电蚀等缺陷。瓦块经着色或浸煤油检查,巴氏合金与基体金属结合良好。

(2)止推瓦块表面不允许存在沿径向的沟槽或划痕,周向沟槽或划痕的深度应不超过0.01mm。

(3)同组瓦块工作痕迹应大致相等,如工作痕迹不均匀则说明瓦块承载不均,应查找原因。

(4)用红丹检查各单独瓦块的巴氏合金表面与止推盘表面的接触情况,接触面积应不低于80%,同组瓦埠厚度偏差应不超过0.01mm。

(5)瓦块背部承力面光滑,无烧灼、胶合和压痕等重载痕迹。

(6)各限位销钉固定可靠,销钉及销孔均无磨损。组装后瓦块摆动自由。

(7)对带热敏元件的止推瓦块,应检查热敏元件在瓦块内固定的牢固情况,测温引线应不影响瓦块灵活摇摆。热敏元件与引线连同瓦块由仪表检查,绝缘和测量精度符合仪表规范。

3、基环和水准块

(1)水准块承力面光滑,无磨损、烧灼、压痕等重载痕迹,在基环内摆动灵活自如,不卡涩。止动销长度适宜,固定牢固,与水准块销孔有足够间隙,不顶均压块,不偏磨销孔。

(2)水准块间相互工作面接触线无压痕,表面光滑,组装后水准块摆动自由。

(3)基环无瓢曲变形,两半基环结合面平整不错口,与水准块接触处无压痕,基环背面与止推轴承壳体端面承压均匀。基环上防转键固定良好,外壳上对应键槽无磨损。

4、止推盘

(1)止推盘表面光洁平整,表面粗糙度Ra值小于0.8μm,不允许存在径向沟痕,周向沟槽深度应不超过0.05mm。

(2)由键联接的止推盘,键与键槽无挤压痕迹,键槽经探伤检查无裂纹。止推盘与轴肩和背母端面接触均匀,键在止推盘键槽内配合适当,侧间隙、顶间隙及止推盘与轴之间的配合符合设计要求。组装后的止推盘端面全跳动小于0.015mm。

(3)采用液压拆装止推盘结构时,应检查止推盘内孔与轴表面的接触情况,检查止推盘端面与轴肩的接触情况,均不得小于80%。各表面无毛刺、划痕、损伤,止推盘内孔与轴的配合尺寸不超差。

(4)止推盘厚度沿圆周偏差不超过0.01mm。

(5)止推轴承调隙垫片为一片,应光滑平整,沿整周厚度误差小于0.01mm。

(6)甩油环内外径配合适宜,不松动。

(7)清洗轴承箱,各供油孔要与轴承座上油孔吻合、畅通。

来源:化工设备圈

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