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过年机床保养

2025-01-24

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马上放年假了,各位机加工朋友请做好设备保养,需要注意以下事项。

一、清洁设备

春节假期是机床停机维护的好时机,可以彻底清理机床的表面和内部区域,包括机床床身、导轨、传动系统等。打开各轴防护拉板,清理各轴导轨丝杠上残留的铁屑和冷却液,确保设备干净整洁。

二、紧固设备

检查设备紧固件,若发现松动应及时加以紧固,防止设备在假期期间因振动等原因导致进一步松动或损坏。

三、润滑保养

检查润滑系统,确保润滑油充足且系统运行正常。清洁润滑油箱和过滤器,更换旧油和过滤器。检查润滑系统管路,确保无漏油和堵塞现象。同时,手动润滑并移动各轴使润滑油均匀涂抹在导轨面上,最后涂抹防锈油,以防止设备生锈。

四、冷却系统维护

检查冷却系统,清理冷却液沉积物,更换污秽的冷却液。对于长期没有更换冷却液的客户,需要彻底清理水箱的杂质,并在假期结束后换上新冷却液。

五、数控系统维护

备份数控系统程序,以防数据丢失。检查数控系统电源和连接线路,确保正常供电。清除数控系统内部灰尘和杂物,确保设备正常运行。

六、伺服系统和刀具系统检查

检查伺服系统并进行相关调整,确保各轴运动平稳。同时,检查刀具系统,更换磨损严重的刀具,以保证设备在假期后的加工精度。

七、机床操作员培训

给操作员提供假期期间机床保养培训和指导,让他们了解保养的重要性和具体操作步骤。

八、设备巡检

假期期间,安排轮班维护人员对设备进行巡检,确保设备安全运行并处于良好状态。

以上步骤完成后,可以关闭机床的总电源和气源,将电箱里的灰尘清理干净。因机床停机时间长,三轴需运行到各轴中间位置才能关闭机床,使其处于应力平衡状态;要避免在轴的极限位置,铸件受力不均影响精度。

以上方案仅供参考,具体保养步骤可能因机床型号和厂家不同而有所差异。建议在实际操作前参考机床说明书或咨询厂家技术人员以获取更准确的保养方案。春节假期机床保养是保证设备正常运行的重要环节,希望大家能够认真对待,做好机床保养工作。

来源:公众号“数控菜鸟”

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