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立轴行星式搅拌机可能出现的故障以及解决方法

2024-10-17

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故障现象一:搅拌轴不动

故障原因:1、严重超载。2、叶片与简体间卡入异物,如铁钉、螺钉、螺母等。3、电源缺相。

解决方法:1、重新调整进料质星,卸出多余物料。2、先短时点动两次,如仍不能排除,应由人工清除并重新调整间隙。3、检查电源保险丝及电源线。

故障现象二:搅拌时噪音过大

故障原因:搅拌叶片或边刮叶片与筒体内壁间隙过大。

解决方法:调整间隙达规定要求。

故障现象三:卸料门开启不灵或卡死

故障原因:1、气路或油路不通畅。2、门板与筒体出料口之间卡料。

解决方法:1、检查气路、油路及各部件联接情况,使其联接可靠、畅通。2、清出门板和筒体出料口下缘的混凝土及杂物。

故障现象四:搅拌机各密封处有渗漏现象

故障原因:1、密封件(油封)损坏。2、密封面未涂密封胶。

解决方法:1、更换密封件(油封)。2、在密封面涂上不干性密封胶。

故障现象五:减速箱噪音严重或温度过高

故障原因:1、箱内有异物。2、轴承损坏。3、润滑不良。

解决方法:1、清除异物,修理或将损坏零件换新。2、换新轴承。3、按规定加注润滑油。

故障现象六:卸料门处漏浆

故障原因:1、卸料门螺母松动,卸料门下沉。2、侧压密封处螺栓松动或侧压密封胶条磨损。3、卸料门耐磨板磨损严重。

解决方法:1、调整卸料门的位置,拧紧螺母。2.拧紧螺栓或拆换侧压密封胶条。3.更换卸料门,耐磨板。

故障现象七:搅拌效果下降或出料不尽

故障原因:1、叶片磨损严重。2、搅拌叶片下初口与简体底衬板间隙过大。

解决方法:1、更换新叶片。2、调整间隙达规定要求。

(来源:河北双星)

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