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液压油的功用及清洁度控制

2025-01-20

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液压油是液压系统的生命线,它将液压系统中各类元件沟通起来成为一个有机的整体,据统计,液压系统中75%-85%的故障与液压油有关。液压油的质量和清洁度是保证系统运行可靠、高效率和使用寿命的决定性因素。

液压油的功用

•有效地传递能量和信号;

•吸收和传送系统所产生的热量;

•润滑运动部件,减少摩擦和磨损,防止锈蚀等。

盾构机中关于润滑

润滑油膜可因高压、选油不当、低粘性、太慢或太快的滑转而破损,导致润滑失效。除粘结外,部件损伤也可由磨损、疲劳和腐蚀引起:

1)当液压油被污染或未进行适当的过滤而存在硬的微粒(磨削金属、沙等)时,部件间互相滑动会引起部件磨损;

2) 部件的气蚀可带来疲劳损伤;

3)液压油中进水可导致泵轴承损伤,并可导致设备受到腐蚀;

4)长期闲置和选用不当的液压油可导致部件受到腐蚀损伤。

油液清洁度控制

固体颗粒污染是液压系统发生故障的主要原因之一,大尺寸固体颗粒可直接导致系统故障,小杂质颗粒可引起元件持续的磨损加剧。

目前,最常用的清洁度分级的标准是ISO4406和NAS1638。ISO4406在世界范围内被普遍认可,但在中国目前采用最多的是NAS清洁度表示,NAS1638采用下表进行表示:

通过分析检测,取级别最高的作为该油品的清洁度等级。

为延长部件使用寿命,需要了解ISO4406油液清洁度等级的具体要求,根据设备压力和设备元件的敏感性,确定油液清洁度,具有最高清洁度要求的元件决定了整个系统所需要的清洁度。虽然NAS1638和ISO4406之间没有简单的对应和换算公式,但根据经验,它们之间存在略等于的换算关联,详见下表(供参考)。

新油通常不能达到要求的清洁度等级,因此在注油前要先进行过滤,以确保达到要求的清洁度等级。

来源:地下装备液压流体俱乐部

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